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Sheave balancing

Started by EQiblyguida, January 14, 2025, 08:15:11 AM

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EQiblyguida

<h2>  Employing the Balanset-1A System  </h2>
 
<h3>  Getting the Equipment Ready  </h3>
<ul>
<li>  accelerometers, laser rpm sensor, mounting stand, software application, and additional tools.  </li>
<li>  Connect the device to your PC using the USB interface and confirm the software installation.  </li>
</ul>
 
<h3>  Setting Up the Sensors  </h3>
<ul>
<li>  Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports.  </li>
<li>   Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement.  </li>
</ul>
 
<h3> Launching the Software  </h3>
<ul>
<li>   Initiate the Balanset program on your computer.  </li>
<li>  Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task.  </li>
</ul>
 
<h3>    </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li>   Run the rotor up to its operating speed.    </li>
<li>   The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance.  </li>
</ul>
 
<h3> Attaching the Trial Weight  </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li>   Stop the rotor and attach a trial weight at a specific location on the rotor. The weight's mass can be specified within the software (e.g., in grams).    </li>
<li>  Run the rotor again, allowing the software to measure the effects of the trial weight on vibration and phase.  </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
 
 
<h3> Computing the Compensating Weight  </h3>
<ul>
<li>   Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle.    </li>
<li>   These parameters are displayed on the screen as numerical data and graphs.    </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
</a>
 
<h3> Installing the Correction Weight   </h3>
<ul>
<li>   Install the correction weight on the rotor according to the software's calculations.    </li>
<li>   If necessary, perform intermediate checks to verify that the imbalance is being reduced.    </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
 
<h3> Validation and Conclusion of the Balancing Process  </h3>
<ul>
<li>   After installing the correction weight, run the rotor again and check the residual vibration level.    </li>
<li>  The balancing procedure is finished if the remaining vibration is within the permissible limits specified in ISO 1940.  </li>
<li>   If the vibration level remains high, repeat the process with further weight adjustments.    </li>
</ul>
 
<h3> Creating a Balancing Report  </h3>
<ul>
<li>  The program stores the balancing data, allowing you to generate and print a comprehensive report including vibration measurements, corrective weight details, and its angular placement.  </li>
</ul>
 
<h3> Concluding Steps and Verification  </h3>
<ul>
<li>   Double-check that all weights and sensors are securely fastened.    </li>
<li>   Check that the rotor's rotation is smooth and free from undue noise or vibration.  </li>
<li>   In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components.  </li>
</ul>
 
<p>     </p>
 
 
 
 
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